Service difficulty report · Starflex · Snias AS350B2

Difficulty date
June 29, 2009
Submitted
July 10, 2009
Operation
General aviation
Aircraft
N5204Y
Make and model
Snias AS350B2
Aircraft serial
3101
Aircraft time
5,421 hours, 7,209 cycles
Engine
Tmeca ARRIEL1D1
Engine time
4,637 hours, 3,894 cycles
Part
Starflex
Part number
350A31191701
Part serial
M3076
Condition
Debonded
Location
M/R Head
Part time
1,188 hours, 1,653 cycles
Component
Rotor Head
Component part number
355A31000200
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A DAILY INSP, CRACKS WERE NOTED ON THE MAIN ROTOR STARFLEX IN ADHESIVE BOND FILLET THAT BONDS THE BUSH ONTO STARFLEX ARM. THERE WAS NO INDICATION OF A BOND SEPARATION OR GAP BETWEEN BUSH AND STARFLEX. UTILIZING THE PROCEDURE FROM MM 62.20.00.601 PARAGRAPH 7 A TEST WAS PERFORMED BY APPLING THE ROTOR BRAKE AND FLAPPING THE BLADE AND LEADING AND LAGGING THE BLADE TO CHECK FOR BOND SEPARATION BETWEEN BUSH AND STARFLEX ARM. WITH NO MOVEMENT OR DISBONDING NOTED. BUSH SLEEVE ASSY WAS THEN REMOVED TO FURTHER INSPECT BUSH. BY GRIPPING THE BUSH WITH THE HAND IT COULD BE ROTATED ABOUT .0625 OF A TURN THUS CONFIRMING A DISBONDED BUSH WHICH IS CAUSE FOR REPLACEMENT OF THE STARFLEX ASSY.