Service difficulty report · Windshield · Pilats PC1245

Difficulty date
November 10, 2009
Submitted
November 10, 2009
Operation
General aviation
Aircraft
N432CV
Make and model
Pilats PC1245
Aircraft serial
119
Aircraft time
4,221 hours, 3,494 cycles
Part
Windshield
Part number
9598110109
Condition
Failed
Location
Zone 200
Part time
1,302 hours, 1,285 cycles
Stage of operation
CR
How discovered
V
Nature of condition
O
Precautionary procedure
B, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

IN CRUISE FLIGHT AT FL200, IMC, THE PILOT’S WINDSCREEN CRACKED WITH A LOUD BANG. PIC PREFORMED AN EMERGENCY DESCENT AND CHOSE TO DIVERT, 10 MILES IN FRONT OF US. COORDINATED WITH ATC, DECLARED AN EMERGENCY, SET UP ILS, GOT ATIS, ETC. ALSO DE-PRESSURIZED THE ACFT USING THE MANUAL CONTROL VALVE DURING THE DESCENT. PIC PERFORMED THE ILS 13 AT DSM, TOOK OVER CONTROLS AND LANDED FROM THE RT SEAT DUE TO REDUCED VISIBILITY FROM THE LT SEAT. THERE WERE NO CHECKLIST ITEMS ON THE QRH FOR A CRACKED WINDSCREEN SO WE USED OUR BEST JUDGMENT IN DESCENDING, DEPRESSURIZING, AND LANDING ASAP. ALSO DEEMED IT PRUDENT TO DUCK BEHIND THE PANEL IN CASE THE WINDSCREEN WAS TO SHATTER INWARD. AFTER LANDING, THE OUTER LAYER WAS DISCOVERED TO BE CRACKED, THE INNER LAYER WAS INTACT. SOME SORT OF GOGGLES OR EYE/FACE PROTECTION SHOULD BE INCLUDED FOR THE PILOTS IN THE EVENT THIS WAS TO REOCCUR. MECHANICS COMMENT: UPON EXAMINATION OF THE REMOVED WINDSHIELD, IT APPEARS THE GLASS SHATTERED FROM ONE ORIGINAL STRESS RISER, MOST LIKELY DAMAGE RECEIVED FROM A STONE CHIP OR SOMETHING SIMILAR. IT SHOULD ALSO BE NOTED THAT THE WINDSHIELD WAS REMOVED IN ONE PIECE WITH THE INNER PLY MAINTAINING THE INTEGRITY OF THE GLASS. ALTHOUGH THE PILOT REPORTED A CRACKED WINDSHIELD, IT ACTUALLY SHATTERED TO THE POINT OF BEING COMPLETELY OPAQUE.