Service difficulty report · Intake Valve · Robsin R44RAVENII

Difficulty date
December 18, 2009
Submitted
December 19, 2009
Operation
General aviation
Aircraft
N551LA
Make and model
Robsin R44RAVENII
Aircraft serial
11241
Engine
Lyc IO540AE1A5
Engine time
1,678 hours
Part
Intake Valve
Part number
LW13622
Condition
Broken
Location
Eng
Part time
1,678 hours
Component
Cylinder · Lyc · IO540AE1A5
Component part number
LW12993
Stage of operation
CR
How discovered
B
Nature of condition
R
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

IN CRUISE FLIGHT EXPERIENCED HIGH MANIFOLD PRESSURE AND ROUGH ENG OPERATION, WHICH LED TO A AUTO-ROTATION LANDING ON A PUBLIC STREET SHORT OF THE AIRPORT. ENG REMOVED FROM ACFT, DISASSEMBLED, FOUND NR 4 INTAKE VALVE MISSING. HEAD BROKE OFF THE VALVE KEEPER END WHICH LET THE REMAINDER OF INTAKE VALVE TO DROP INTO THE COMBUSTION CHAMBER WHICH BROKE THE VALVE INTO SEVERAL PIECES WHICH WERE FOUND IN THE INTAKE SUMP AND ADJACENT CYLINDERS. VALVE KEEPERS SHOWED SIGNS OF WEAR. INTAKE VALVE INSP ON THE REMAINING CYLINDERS SHOWED ROLLED METAL ON THE VALVE KEEPER AREA TO THE POINT THAT THE INTAKE VALVE WOULD NOT PASS THROUGH THE INTAKE GUIDE. POSSIBLE CAUSE FOR VALVE KEEPER WEAR WOULD BE AN ENG OVERSPEED CONDITION. SUGGEST INCORPORATING INTAKE VALVE AND VALVE KEEPER INSP TO BE CONDUCTED AT THE SAME TIME SB 388C INSP OF THE EXHAUST VALVE IS CONDUCTED.