SDR 2010F00126

Service difficulty report · Diffuser · Cessna 680CE

Difficulty date
June 17, 2010
Submitted
June 22, 2010
Operation
General aviation
Filed by
JGVR194F
Duncan Aviation Inc
Aircraft
N378QS
Make and model
Cessna 680CE
Aircraft serial
6800103
Engine
Pwc PW306C
Part
Diffuser
Part number
692252054
Condition
Cracked
Location
Wing Heated L/E
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

((JGVR)) FOUND THESE WING BLEED AIR HEATED L/E DIFFUSERS CRACKED OR DEFORMED ON NUMEROUS ACFT. THIS DISCREPANCY WAS FOUND WHILE PERFORMING A301001 WING/ HORIZ STABILIZER BLEED AIR ANTI-ICE SYS DETAIL INSP. TASK 30-10-00-220 AS PART OF INSP DOCUMENT 9. THE DOCUMENT 9 IS A 48 MONTH INSPECTION. THIS DISCREPANCY WAS LIKELY CAUSED BY THERMAL EXPANSION AND IN FLIGHT VIBRATION OF THE WING L/E ANTI-ICE PICCOLLO TUBE. THE PICCOLLO TUBE IS HARD MOUNTED TO THE DIFFUSER WITN NO VIBRATION DAMPNERS OR MEANS TO COMPENSATE FOR THE THERMAL EXPANSION. THE MATERIAL FOR THE DIFFUSERS IS THIN AND BENDS EASILY. HAVE ALSO FOUND THE PICCOLLO TUBES CHAFING ON THE DIFFUSERS. RECOMMEND THAT THE DIFFUSERS BE BUILT WITH A HEAVIER MATERIAL AND THE PICCOLLO TUBE MOUNTING BE REDESIGNED. THE OCCURRENCE WAS CORRECTED BY REPLACEMENT OF AFFECTED PARTS.