Service difficulty report · Rotor · Beech 400A

Difficulty date
October 27, 2009
Submitted
January 12, 2010
Operation
General aviation
Make and model
Beech 400A
Part
Rotor
Part number
ALH2238S1
Condition
Broken
Location
Alternator
Part time
14 hours
Component
Alternator
Component part number
ALX9524
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE GEAR DRIVEN ALTERNATOR FAILED AFTER 14 HOURS TIME-IN SERVICE. ROTOR SHAFT BROKE AT STOP COLLAR GROVE. NO PHYSICAL DAMAGE FOUND INSIDE ALTERNATOR AND BEARINGS TURN FREELY. SUSPECT MATERIAL FLAW OR IMPROPPER MATERIAL IN ROTOR SHAFT, COMBINED WITH SHARP EDGES OF MACHINED GROOVE, RESULTED IN SHAFT BREAKING. SUGGEST CHOSEN MATERIAL OF ROTOR SHAFT BE REVIEWED FOR SUITABILITY AND/OR CONFORMANCE TO SPECIFICATION.

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