Service difficulty report · Camshaft · Gulstm 112

Difficulty date
May 15, 2010
Submitted
June 18, 2010
Operation
General aviation
Aircraft
N1036J
Make and model
Gulstm 112
Aircraft serial
36
Engine
Lyc IO360C1D6
Part
Camshaft
Part number
AEL18840
Condition
Broken
Location
Engine
Part time
236 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT STATED THE ENGINE BECAME ROUGH AFTER TAKEOFF. RETURNED TO AIRPORT & LANDED. FOUND NR 1 CYLINDER TO BE COLDER THAN REST. PULLED ROCKER COVER & NOTED THE VALVES WERE NOT MOVING WHEN ROTATING ENGINE. PULLED ROCKER ARMS & PUSHRODS BUT FOUND NO PROBLEMS. REMOVED ENGINE FROM ACFT & BROUGHT TO REPAIR STATION. REMOVED A CYLINDER & FOUND CAMSHAFT BROKEN. DISASSEMBLED REMAINDER OF ENGINE. VALVES MOVED FREELY IN GUIDES & NO OTHER UNUSUAL PROBLEMS NOTED WITH ENGINE. CAMSHAFT INSTALLED NEW 236.48 HOURS PREVIOUSLY WITH NEW 72877 LIFTERS. CAMSHAFT IS BROKEN ABOUT 3 3/4" FROM FORWARD END. THE FRACTURE APPEARS TO ORIGINATE AT THE BASE OF LETTERS E AND L OF THE METAL STAMPED PART NUMBER, FORWARD OF THE NR 1 & 2 INTAKE LOBE. RECOMMEND THAT THE PART NUMBER BE APPLIED TO THE PART BY A METHOD OTHER THAN METAL STAMPING.