Service difficulty report · Piston · Beech N35

Difficulty date
June 7, 2010
Submitted
September 10, 2010
Operation
General aviation
Aircraft
N931B
Make and model
Beech N35
Aircraft serial
D6792
Aircraft time
2,808 hours
Engine
Cont IO470N
Engine time
2,808 hours
Part
Piston
Part number
AEC648029
Condition
Broken
Location
Engine
Part time
2 hours
Stage of operation
CL
How discovered
O
Nature of condition
Y
Precautionary procedure
B, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

1.8 HOURS AND ON SECOND FLIGHT AFTER INSTALLATION OF 6 NEW PISTONS PN AEC648029 WITH 6 REWORKED CYLINDER ASSEMBLIES, THE ENG EXPERIENCED A CATASTROPHIC TOTAL ENG FAILURE, MINUTES AFTER TAKEOFF DEPARTURE FROM AIRPORT. POST INCIDENT INVESTIGATION FOUND NR 2 CONNECTING ROD AND WRIST PIN HAD EJECTED THROUGH TOP OF ENGINE CASE WHILE IN FLIGHT. TEARDOWN OF ENGINE BY REPAIR STATION FOUND NR 2 PISTON BROKEN COMPLETELY IN HALF AT OIL CONTROL RING GROOVE, AND SECTIONS OF THE BROKEN PISTON SKIRT HAD CONTACTED CRANKSHAFT WHILE IN ROTATION. CRANKSHAFT WAS DAMAGED AT COUNTERWEIGHT ATTACH POINT, AND NR 1 AND 2 CYLINDERS AND CONNECTING RODS DAMAGED. REQUEST FOR DETAILED ANALYSIS OF FAILED COMPONENTS SUBMITTED IN SAFETY RECOMMENDATION TO FAA OFFICE OF ACCIDENT INVESTIGATION AND PREVENTION, AVP-420.

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