Service difficulty report · Diaphragm

Difficulty date
November 15, 2010
Submitted
November 15, 2010
Operation
General aviation
Part
Diaphragm
Part number
343451
Condition
Mismanufactured
Location
Fcu
Component
Fcu · DPF2
Component part number
3244896
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

MATERIAL USED TO PRODUCE A BYPASS DIAPHRAGM IS SUSPECT OF NONCONFORMANCE TO SPEC. FURTHER TESTING REVEALED THAT NONCONFORMING MATERIAL HAS BEEN SHIPPED TO MFG. THE DIAPHRAGM IS COMPOSED OF A NYLON REINFORCING MESH AND SYNTHETIC RUBBER. REQUIREMENTS IN QUESTION ARE DEFINED BY MFG MATERIAL SPEC ES-0612 FOR THE SYNTHETIC RUBBER AND SUPPLIER DISCLOSED THAT TENSILE AND ELONGATION PROPERTIES ARE LOWER THAN MINIMUM LIMITS. REQUIREMENTS ARE TENSILE 1100 - 1700 PSI AND ELONGATION 500 - 700 PERCENT.