Service difficulty report · Exhaust Valve · Amtr SKYSCOOTER

Difficulty date
October 16, 2010
Submitted
December 30, 2010
Operation
General aviation
Aircraft
N211YY
Make and model
Amtr SKYSCOOTER
Aircraft serial
021S
Engine
Amtr JABIRU2200A
Part
Exhaust Valve
Part number
4596074
Condition
Failed
Location
Nr 2 Cyl
Part time
293 hours
Component
Cylinder Head
Component part number
4936023
Stage of operation
CR
How discovered
O
Nature of condition
Y
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

REDUCED POWER FROM 2900 RPM TO 2600 RPM, ALL ENGINE INSTRUMENTS IN NORMAL RANGE. EXPERIENCED SEVERE ENGINE VIBRATIONS LASTING ABOUT 10 SECONDS RESULTING IN CATASTROPHIC ENGINE FAILURE. DAMAGE CONTAINED WITHIN ENGINE CASE WITH NO LOSS OF OIL OR FUEL. CYLINDER HEAD FROM NR 2 CYLINDER WAS REMOVED TO INSPECT DAMAGE. HEAD OF NR2 EXHAUST VALVE WAS BROKEN OFF CLEANLY HORIZONTAL TO THE VALVE STEM. THE PISTON WAS DESTROYED. WRIST PIN REMAINS ATTACHED TO CONNECTING ROD. CONNECTING ROD TWISTED AND REMAINS ATTACHED TO CRANKSHAFT. SEVERE DAMAGE TO CYLINDER HEAD & CYLINDER. SUSPECT VALVE FAILED DUE TO LEAN OPERATION, CAUSING HIGH EGT ON EXHAUST VALVE. (NO EGT INDICATING SYS)