SDR 2011F00208

Service difficulty report · Skin · Bell 407

Difficulty date
October 6, 2011
Submitted
October 6, 2011
Operation
Air carrier
Aircraft
N407KH
Make and model
Bell 407
Aircraft serial
53395
Aircraft time
4,867 hours
Part
Skin
Part number
407030801205D
Part serial
BP1653
Condition
Cracked
Location
Tailboom
Part time
1,653 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE PERFORMING MX, A CRACK WAS DISCOVERED IN THE OUTER SKIN OF THE TAILBOOM ON THE LT SIDE AT THE FORWARD ROW OF RIVETS THAT SECURED THE TAIL ROTOR GEARBOX HOUSING. THE CRACK APPEARS TO HAVE STARTED AT ONE OF THE RIVETS, EXTENDED TO ANOTHER AND WAS CONTINUING ON PAST THE 2ND RIVET. THE CRACK WAS APPROX 1.5" IN LENGTH. PRODUCT SUPPORT WAS NOTIFIED AND THEY DETERMINED THAT THE CRACK MADE THE TAILBOOM UNSERVICABLE AND THAT THE UPPER SKIN WOULD HAVE TO BE REPLACED.

More about the Bell 407