Service difficulty report · Tail Rotor · Hughes 269C

Difficulty date
March 18, 2011
Submitted
March 18, 2011
Operation
General aviation
Aircraft
N958CP
Make and model
Hughes 269C
Aircraft serial
S1710
Aircraft time
5,534 hours
Engine
Lyc HIO360D1A
Part
Tail Rotor
Condition
Damaged
Stage of operation
CR
How discovered
O
Nature of condition
B, E, D
Precautionary procedure
B, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ODOR OF BURNING LUBRICANT, EXCESSIVE VIBRATION, FORCED A SUCCESSFUL OFF AIRPORT LANDING. FOUND AFT "H" FRAME BEARING, PN 269A5050-56, SEIZED, OVERHEATED, DRIVESHAFT JAMMED FWD AGAINST BEARING, AFT BEARING SUPPORT BROKEN OFF FRAME, PN 269A5573-13, AND MISSING. THAT SEGMENT OF THE FRAME WAS NOT RECOVERED. TAIL ROTOR DRIVE COMPONENTS WHERE REMOVED AND DISASSEMBLED. FOUND NUT, PN 269A6029, HAD BACKED OUT OF TAIL ROTOR TRANSMISSION INPUT GEAR, PN 369A5425-3, AND HAD EXERTED FORCE AGAINST THE TAIL ROTOR DRIVESHAFT, PN 269A6040-7, REAR PLUG FORCING THE ENTIRE DRIVESHAFT ASSEMBLY FWD WITH SUFFICIENT FORCE TO PRESS THE DRIVESHAFT ATTACHING HARDWARE AGAINST THE AFT BEARING AND APPARENTLY LOCK THE BEARING INNER AND OUTER RACES TOGETHER. THE RESULTANT HEAT DESTROYED THE FRAME ASSY. THE DRIVESHAFT WAS BENT WELL BEYOND LIMITS. ALL OF THE FWD DRIVESHAFT ATTACHING COMPONENTS HAD EXCESSIVE HEAT DAMAGE AND REQUIRE REPLACEMENT. THE TAIL ROTOR TRANSMISSION HAS NOT BEEN INSPECTED AT THIS POINT, BUT IT IS POSSIBLE THAT THE NUT COMING LOOSE WOULD UNLOAD THE THRUST PROVISION OF THE TRANSMISSION FWD BEARING AND THE REARWARD FORCE GENERATED BY THE NUT LOOSENING AND ACTING AS A PRESS (EQUAL FORCE WOULD BE EXERTED FWD AND AFT) COULD HAVE CAUSED INTERNAL TRANSMISSION DAMAGE. SPECIFIC CAUSE OF FAILURE HAS NOT YET BEEN DETERMINED.

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