Service difficulty report · Attach Fitting · Sympho SA160

Difficulty date
June 14, 2011
Submitted
June 14, 2011
Operation
General aviation
Aircraft
N349TW
Make and model
Sympho SA160
Aircraft serial
SA0012
Aircraft time
1,963 hours
Engine
Lyc O320D2A
Engine time
1,963 hours
Part
Attach Fitting
Part number
530500004
Condition
Broken
Location
Mlg
Part time
1,963 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING REMOVAL OF INTERIOR UPHOLSTERY FOR OTHER MX, FOUND THAT THE LT FORWARD OTBD MLG ATTACHMENT BOLT FITTING THAT IS PART OF THE TUBE FUSELAGE WAS BROKEN COMPLETELY THROUGH ON BOTH SIDES. THIS FITTING IS A BUSHING THAT IS WELDED TO THE FUSELAGE TUBE THAT ATTACHES THE MLG STRUT TO THE ACFT. INSPECTED THE RT FITTING AND FOUND THAT IT WAS CRACKED ALSO. THIS DIFFICULTY SHOWED UP ONLY 15 HOURS AFTER THE LAST 100 HOUR INSPECTION. THIS ACFT IS USED IN FLIGHT TRAINING. THE STRUCTURE IN THIS AREA SEEMS TO BE UNDER DESIGNED. THE MFG IS AWARE OF THIS DIFFICULTY AND HAS ISSUED A REPAIR SCHEME AND A REINFORCEMENT KIT.

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