Service difficulty report · Spar · Tcraft BC12D

Difficulty date
August 2, 2011
Submitted
August 2, 2011
Operation
General aviation
Aircraft
N95885
Make and model
Tcraft BC12D
Aircraft serial
8185
Aircraft time
2,011 hours
System (JASC)
5711 · Wing Spar
Part
Spar
Condition
Cracked
Location
Lt Wing
Part time
2,011 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

FOUND SAFETY ISSUES WITH ALL FOUR WING SPARS ON THIS AIRCRAFT. THE WOODEN SPARS HAD SEVERAL CRACKS AND VARIOUS OTHER DEFECTS. I HAVE ALSO E-MAILED PICTURES OF SOME OF THE MORE NOTICEABLE AREAS. THIS AIRCRAFT WAS RECENTLY RESTORED AND NEW FABRIC WAS INSTALLED OVER THE OLD WOOD SPARS. I SUSPECT THAT THIS AIRCRAFT PROBABLY HAD A GROUND LOOP OR 2 IN IT'S PAST HISTORY WHICH CAUSED MOST OF THESE FAILURES. ORIGINAL SPAR DESIGN WITH REINFORCEMENT PLATES NEAR THE INBOARD WING ATTACH POINTS ARE OF POOR DESIGN BECAUSE OF THE WAY THE WOOD SPAR IS MILLED DOWN TO ALLOW FOR THE PLATES TO BE ATTACHED AND STILL MAINTAIN ORIGINAL MATERIAL THICKNESS. THIS IS A WEAK SPOT AND VERY HARD TO INSPECT PROPERLY.