Service difficulty report · Piston Pin · Cessna 206H

Difficulty date
September 7, 2011
Submitted
September 16, 2011
Operation
General aviation
Aircraft
N109P
Make and model
Cessna 206H
Aircraft serial
20608308
Engine
Lyc IO540AC1A5
Part
Piston Pin
Part number
72198
Condition
Missing
Location
Engine
Part time
588 hours
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

BOTH PISTON PIN PLUGS WERE OMITTED FROM A CYLINDER DURING ENGINE ASSEMBLY AT THE FACTORY. DURING AN ANNUAL INSPECTION, THE COMPRESSION TEST INDICATED NO PRESSURE BEING HELD IN NR 4 CYLINDER. WHEN THE CYLINDER WAS REMOVED FOR REPAIR, THE PISTON PIN PLUGS WERE DISCOVERED TO BE MISSING. THE ENDS OF THE PISTON PIN WERE WORN TO THE CONTOUR OF THE CYLINDER AND CYLINDER WALLS HAD 2 DEEP SCORE LINES ON EACH SIDE, WHERE THE PIN HAD BEEN RIDING. ENGINE LOG BOOK RESEARCH INDICATED THAT THE CYLINDER HAD NOT BEEN REMOVED SINCE THE AIRPLANE AND ENGINE WERE NEW. THE REMAINING CYLINDERS WERE REMOVED TO VERIFY THE INSTALLATION OF THE PLUGS. ALL OTHER PLUGS WERE FOUND INSTALLED. ENGINE OPERATION APPEARED TO BE NORMAL.

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