Service difficulty report · Control Cable · Cessna 337D

Difficulty date
November 12, 2011
Submitted
November 12, 2011
Operation
General aviation
Aircraft
N2697S
Make and model
Cessna 337D
Aircraft serial
3370997
Aircraft time
3,795 hours
Part
Control Cable
Part number
1460100307
Condition
Frayed
Location
Te Flaps
Part time
3,795 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

REMOVED LT & RT INBD FLAP EXTEND CABLES FROM BOTH INBD FLAP BELLCRANKS TO INSPECT FOR WEAR OR DAMAGEDURING 100HR, ANNUAL INSPECTON PROCESS. FOUND APPROX 1" BEHIND CABLE END THREADED FITTINGS BOTH CABLES HAD SIGNIFICANT BROKEN WIRE STRANDS WHICH UNDETECTED, WOULD HAVE LEAD TO EVENTUAL FAILURE. CABLES ARE STEEL TYPE WITH 3795.4 HRS (ORGINIAL CABLES SINCE NEW). ALL FLAP CABLES REPLACED WITH NEW & FLAP SYSTEM RIGGED PER SERVICE MANUAL. SUGGEST THESE CABLES BE REMOVED AND INSPECTED ON 500HR MIN BASIS AS THIS IS BECOMING AN ISSUE ON THIS TYPE ACFT, FLEET WIDE. THESE CABLES MUST BE REMOVED FROM THE BELLCRANK FOR PROPER INSPECTION. THESE CABLES LOOKED FINE WHEN INSTALLED BUT WERE OBVIOUSLY NOT AIRWORTHY.

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