SDR 2012F00139

Service difficulty report · Cap · Piper PA32300

Difficulty date
July 16, 2012
Submitted
July 17, 2012
Operation
General aviation
Aircraft
N4599X
Make and model
Piper PA32300
Aircraft serial
327640040
Aircraft time
3,804 hours
Engine
Lyc IO540K1A5
Engine time
1,085 hours
Propeller
Hartzl HCC3YR
Part
Cap
Part number
66817000
Condition
Failed
Location
Fuel System
Stage of operation
CL
How discovered
O
Nature of condition
R, J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT MADE AN IMMEDIATE RETURN TO AIRPORT AND UNSCHEDULED LANDING AFTER ENCOUNTERING ROUGH RUNNING ENGINE AND PARTIAL LOSS OF RPM AT APPROX 500 FEET AGL, AFTER TAKEOFF, WHILE SETTING CLIMB POWER AND FUEL FLOW. FUEL FLOW INDICATION ERRATIC, FUEL PRESSURE APPEARED NORMAL. ACFT LANDED SAFELY & TAXIED TO BLOCK UNDER ITS OWN POWER. SHORTLY AFTER LANDING ENGINE APPEARED TO BE RUNNING SMOOTHLY AGAIN. ACFT HAD ACCUMULATED 18 HOURS OF FLIGHT TIME OVER PREVIOUS WEEK AND IS REGULARLY FLOWN. INSPECTION OF FUEL STORAGE SYS REVEALED SMALL AMOUNT OF WATER IN SELECTED FUEL TANK (LT TIP TANK), ESTIMATED AT 2-3 TABLESPOONS. INSPECTION OF FUEL CAP ASSEMBLY REVEALED ONE SCREW ATTACHING LOWER METALIC LOCKING PORTION OF CAP ASSEMBLY TO UPPER ASSEMBLY WAS NO LONGER ABLE TO BE SECURED DUE TO STRIPPED THREADS IN UPPER CAP ASSEMBLY. CAP REPLACED WITH A NEW AND ENGINE RAN NORMAL. SEVERAL HIGH SPEED / HIGH POWER GROUND RUNS WERE MADE, WITH ENGINE OPERATING NORMALLY.

More about the Piper PA-32-300