Service difficulty report · Plug · Piper PA28181

Difficulty date
January 18, 2012
Submitted
January 18, 2012
Operation
General aviation
Aircraft
N426RM
Make and model
Piper PA28181
Aircraft serial
2843529
Engine
Lyc O360A4M
Part
Plug
Part number
LW12892
Condition
Disintegrated
Location
Rocker Shaft
Part time
1,600 hours
Component
Cylinder · Lyc
Component part number
0360A4M
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ON RECENT REPLACEMENT OF VALVE COVER GASKETS, DISCOVERED THE ROCKER SHAFT PLUGS HAVE BROKEN INTO SMALL PIECES. IT APPEARS THAT DUE TO THE HIGH INTERNAL HEAT ASSOCIATED WITH THIS PART OF THE ENGINE, THAT THE PLUGS HAVE LIKELY SEIZED INTO PLACE AND OR BECOME SO BRITTLE THAT WHEN THEY DO SEIZE INTO PLACE THEY BREAK. DO NOT BELIEVE ANY PLASTIC WITH THIS PART HAS CAUSED ANY DAMAGE AND THE OIL FILTER SHOULD STOP ANY PROBLEMS, HOWEVER WE HAVE SEEN SO MANY OF THESE PROBLEMS RECENTLY I WOULD QUESTION THE MATERIAL BEING USED IN THE DESIGN OF THE PART.

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