Service difficulty report · Cylinder · Piper PA28180

Difficulty date
February 25, 2012
Submitted
February 25, 2012
Operation
General aviation
Aircraft
N4815T
Make and model
Piper PA28180
Aircraft serial
287205200
Aircraft time
7,820 hours
Engine
Lyc O360A4M
Engine time
5,932 hours
Propeller
Snsnch 76EM8S5
Part
Cylinder
Part number
SL36006WA1E
Part serial
366WE045800
Condition
Cracked
Location
Engine
Part time
1,533 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ANNUAL COMPRESSION TEST, CYLINDER WAS FOUND TO HAVE NO COMPRESSION. UPON FURTHER INVESTIGATION AIR WAS FOUND LEAKING FROM THE BACK OF CYLINDER ASSY AT THE POINT WHERE THE FINS STEP UP TO THE NEXT SIZE. WITH AN INSPECTION MIRROR HELD BETWEEN THE BAFFLING AND THE BACK OF THE CYLINDER COULD SEE A CRACK. REMOVED THE CYLINDER FROM THE ENGINE AND WITH FURTHER INVESTIGATION FOUND THAT THIS CRACK STARTED AT THE TOP SPARK PLUG HOLE CONTINUING TOWARDS THE BACK OF THE CYLINDER DOWN AND THROUGH THE EXHAUST VALVE SEAT TO THE REAR EXHAUST MOUNTING STUD. CYLINDER WAS INSTALLED NEW IN FEB 2005.

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