Service difficulty report · Flex Hose · Tecnam P2006T

Difficulty date
July 16, 2012
Submitted
July 19, 2012
Operation
General aviation
Aircraft
N255MG
Make and model
Tecnam P2006T
Aircraft serial
87US
Aircraft time
161 hours
Engine
Rotax ROTAX912S3
Engine time
161 hours
Part
Flex Hose
Condition
Chafed
Location
Rt Engine
Part time
161 hours
Stage of operation
CR
How discovered
O
Nature of condition
K, J, M
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

LOWER ENGINE COOLANT HOSE AND EXHAUST SCAT HOSE ARE IN CONSTANT CONTACT DUE TO INSTALLATION DESIGN. CHAFING CAUSED WIRE FROM SCAT HOSE TO PUNCTURE LOWER COOLANT HOSE. SUBSEQUENT LOSS OF ALL COOLANT CAUSED ENGINE OVERHEATING. WHILE PILOT WAS DETERMINING CAUSE OF HIGH CHT INDICATION, CHT GAUGE WENT TO ZERO. ENGINE WAS MAKING NORMAL POWER AND ALL OTHER INDICATORS WERE NORMAL LEAVING PILOT UNSURE OF PROBLEM (FAULTY GAUGE OR ENGINE OVERHEATING). UPON RETURN TO AIRPORT AND INSPECTION OF ENGINE IT WAS DETERMINED ENGINE BECAME HOT ENOUGH TO DESTROY CHT INDICATOR IN CYLINDER HEAD. THE VISUAL ACCESS TO THE HOSES IS VERY LIMITED, THE ONLY WAY TO INSPECT WILL BE TO REMOVE THE SCAT HOSE. HOSES ARE IN CONSTANT CONTACT AND NEED TO BE REROUTED OR REDESIGNED. THIS OCCURRED ON THE RT ENGINE. THE LT ENGINE IS ROUTED DIFFERENTLY BUT THE HOSES ARE ALSO IN CONSTANT CONTACT.