Service difficulty report · Commutator · Cirrus SR20

Difficulty date
July 7, 2012
Submitted
August 16, 2012
Operation
General aviation
Aircraft
N94RS
Make and model
Cirrus SR20
Aircraft serial
1668
Aircraft time
2,846 hours
Engine
Cont IO360ES
Engine time
850 hours
Part
Commutator
Condition
Shorted
Location
Starter
Part time
850 hours
Component
Starter
Component part number
C24SF3
Stage of operation
TX
How discovered
O
Nature of condition
S
Precautionary procedure
E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AFTER START UP, CREW NOTED THAT THE RT IFD WENT BLANK. MAINTENANCE CREW SUSPECTED A BAD BATTERY/LOW VOLTAGE AND INSTALLED A NEW BATTERY. WHEN THE NEGATIVE WIRE WAS INSTALLED, THERE WAS A LARGE SPARK. THE BATTERY 1 RELAY WAS FOUND TO BE STUCK. AFTER REPLACING THE RELAY AND BATTERY, THE ENGINE WOULD NOT START. THE STARTER WAS REPLACED AND DURING RUN UP, ALL CONDITIONS WERE NORMAL. IFD DATA WAS DOWNLOADED AND REVIEWED, AND THE STARTER WAS DISASSEMBLED. MAINTENANCE CREW DETERMINED THAT A DEAD SHORT TO GROUND CAUSED BY A SECTION OF THE COMMUTATOR COMING LOOSE HAD CAUSED BATTERY 1 TO RAPIDLY DISCHARGE AND THUS CAUSED THE RELAY TO STICK IN THE CLOSED POSITION.

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