Service difficulty report · Starter · Cirrus SR20

Difficulty date
August 24, 2012
Submitted
September 4, 2012
Operation
General aviation
Aircraft
N156CS
Make and model
Cirrus SR20
Aircraft serial
1685
Aircraft time
2,419 hours
Engine
Cont IO360ES
Engine time
417 hours
Part
Starter
Part number
C24ST3
Part serial
4C3491037
Condition
Burned
Location
Engine
Part time
417 hours
Stage of operation
TX
How discovered
O
Nature of condition
S
Precautionary procedure
E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AFTER ENGINE START THE MAP, ENGINE PERCENT POWER AND FUEL FLOW INDICATIONS BECAME INOPERATIVE. ACFT WAS NOT FLOWN. FLIGHT CREW SQUAWKED PROBLEM AND BROUGHT ACFT AND TIN TO MX. GROUND RUN-UP PERFORMED AND AMT WAS ABLE TO DUPLICATE PROBLEM. ACFT ENGINE COWLING WAS REMOVED TO DISCOVER THE MAP/FUEL FLOW INDICATION WIRE/ LOOM ASSY CHARRED AND BURNED. THE HOT SPOT WAS ATTRIBUTED TO A DEFECTIVE STARTER (MODEL C24ST3) THAT SHOWED EVIDENCE OF AN INTERNAL ELECTRICAL ARCH THAT HAD BURNED A HOLE ENTIRELY THROUGH THE STARTER HOUSING. THE EXCESSIVE AMOUNT OF HEAT, SPARK AND POSSIBLE FIRE DUE TO THE DEFECTIVE STARTER HAD MELTED THE WIRE LOOM AND COMPROMISED THE FUNCTIONALITY OF THE INDICATOR WIRE BUNDLE. STARTER REMOVED FROM ACFT.

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