Service difficulty report · Valve Spring · Maule M5235C

Difficulty date
January 23, 2013
Submitted
January 24, 2013
Operation
General aviation
Aircraft
N5629N
Make and model
Maule M5235C
Aircraft serial
7216C
Aircraft time
2,600 hours
Engine
Lyc O540J1A5
Engine time
2,600 hours
Propeller
Hartzl HCC2YR1
Part
Valve Spring
Part number
AEL11800
Condition
Broken
Location
Cylinder
Part time
295 hours
Component
Cylinder · Eci
Component part number
AEL65102
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ENGINE OVERHAUL, IT WAS DISCOVERED THAT THE OUTER INTAKE VALVE SPRINGS ON CYLINDERS 1, 3, AND 4 WERE BROKEN INTO 2 OR 3 PIECES. BASED ON THE APPEARANCE OF THE FRACTURE SURFACE AND THE WEAR ON THE NEW WEAR SURFACES (THE SPRINGS HAD SCREWED THEMSELVES TOGETHER) OF THESE SPRINGS, THESE FAILURES WERE NOT RECENT. NOTE: SN OF ALL 3 CYLINDERS ASSEMBLIES ARE 13408-1, 13467-11, AND 13467-26. THE CYLINDER ASSEMBLIES WERE NEW WHEN INSTALLED ON THE ENGINE IN 2004.

More about the Maule M-5-235C