Service difficulty report · Muffler · Cessna 150E

Difficulty date
January 10, 2013
Submitted
February 15, 2013
Operation
General aviation
Aircraft
N3096J
Make and model
Cessna 150E
Aircraft serial
15061169
Engine
Cont O200A
Propeller
Mcauly 1A100MCM
Part
Muffler
Part number
04504004
Condition
Failed
Location
Engine Exhaust
Part time
3,228 hours
Stage of operation
CR
How discovered
O
Nature of condition
O
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT OBSERVED SMOKE IN THE COCKPIT, DECLARED EMERGENCY AND LANDED NORMALLY. ON INSPECTION OF THE RT ENGINE COMPARTMENT, MUFFLER AFT WALL WAS MISSING AND EXHAUST BLAST WAS DIRECTED ON THE BATTERY BOX DIRECTLY AFT OF THE MUFFLER. BLAST MELTED THE BATTERY AND BATTERY CONTACTOR, CLOCK FUSE HOLDER BOTH NEG AND POS BATTERY CABLES AND BOOTS. GASCOLATOR PUSH/PULL CONTROL KNOB WAS MELTED. ALL WIRING INTO THE ACFT ENGINE COMPARTMENT WAS DESTROYED. WIRING WAS REPLACED. OWNER RECALLS ENGINE BACK FIRING WHEN A STUDENT PERFORMED THE IGNITION TEST IAW AD 76-07-12 AT TOO HIGH OF AN RPM. COULD HAVE AGGRAVATED AN ALREADY WEAK MUFFLER WALL AND EVENTUALLY CAUSED THE MUFFLER FAILURE.

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