Service difficulty report · Gascolator · Amtr LANCAIRLEGAY

Difficulty date
June 4, 2013
Submitted
June 4, 2013
Operation
General aviation
Aircraft
N357V
Make and model
Amtr LANCAIRLEGAY
Aircraft time
703 hours, 200 cycles
Engine
Cont IO550N
Part
Gascolator
Part serial
958
Condition
Loose
Location
Engine
Part time
700 hours
Stage of operation
IN
How discovered
V
Nature of condition
K
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ANNUAL CONDITION INSPECTION, GASCOLATOR FILTER WAS NOT REMOVABLE, CUP COULD NOT BE SEPARATED FROM BODY. ENTIRE ASSY WAS REMOVED INCLUDING A MOUNTING BRACKET AND COOLING SHROUD. WHEN REMOVED, INLET TO GASCOLATOR HELD BY FOUR HEX-HEAD COUNTERSUNK SCREWS. TWO SCREWS WERE MISSING AND THIRD WAS BACKED OUT. REMAINING SCREW WAS LOOSE. THE FOUR SCREWS ON OUTLET SIDE WERE LOOSE TO TURN. SIGNIFICANT FUEL STAINING WAS EVIDENT ON INSIDE OF BRACKET, NOT VISIBLE DURING NORMAL INSPECTION UNLESS REMOVED OR MIRROR IS USED IN CLOSE QUARTERS. EACH SCREW HAD A PUNCH MARK ON THE ANDAIR BODY BUT THE SCREWS THEMSELVES WERE NOT PUNCHED OR LOCKED IN ANY WAY. SUBSEQUENT EXAM OF ANOTHER GASCOLATOR REVEALED SOME SCREWS PUNCHED TO LOCK AND SOME MISSING THE PUNCH. IF THE LAST SCREW HAD FAILED THE INLET SIDE OF THE .5" FUEL LINE WOULD HAVE FED JUST ABOVE THE EXHAUST LINE. BOOST PUMP OPERATION WOULD HAVE CAUSED LARGE AMOUNTS OF FUEL IN THAT AREA AND LIKELY A FIRE IN THE ENGINE COMPARTMENT. SINCE THE GASCOLATOR IS FIXED THROUGH FIREWALL, REMOVAL IS NOT NORMAL DURING INSPECTION. REPLACEMENT SCREWS WERE OBTAINED, PUNCHED AND LOCKED INTO PLACE AND UNIT REPLACED AND TESTED. MFG WAS NOTIFIED BY EMAIL.