Service difficulty report · Throttle Cable · Cessna 162

Difficulty date
August 2, 2013
Submitted
August 23, 2013
Operation
General aviation
Aircraft
N168JA
Make and model
Cessna 162
Aircraft serial
16200009
Engine
Cont O200*
System (JASC)
7603 · Power Lever
Part
Throttle Cable
Part number
CA800100
Condition
Failed
Location
Engine Fuel
Part time
575 hours
Stage of operation
IN
How discovered
V
Nature of condition
W
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING TOUCH-AND-GOES, AND WAS PULLING THE THROTTLE BACK FOR PATTERN MANEUVERS. THROTTLE CABLE CAME COMPLETELY OUT OF THE HOUSING INTO COCKPIT. LANDED ACFT UNEVENTFULLY. DURING INSPECTION OF ASSY, CABLE HAD BROKEN ONE STRAND THAT WAS WRAPPED AROUND BASE OF THROTTLE CABLE, NEAR POINT CABLE IS SWAGGED INTO ASSY. BREAK OCCURRED ABOUT 5 INCHES FWD OF SWAGE. REMAINING CABLES WERE CLEANLY BROKEN AT VARIOUS POINTS WITHIN 5 - 6 INCHES FWD OF SWAGE. HOUSING ASSY INSPECTED AND FOUND TO BE ROUTED WITH TWO 90 DEGREE BENDS IN PLACE DUE TO AN CLAMP WHICH APPARENTLY INSTALLED 180 DEGREES OPPOSITE FROM PROPER PLACEMENT. PART HAS NEVER BEEN REPLACED ON ACFT. HARDWARE DID NOT SHOW SIGNS THAT IT HAD EVER BEEN DISTURBED. PART INSTALLED IMPROPERLY AT INITIAL BUILD. 90 DEGREE BENDS DIRECTLY CONTRIBUTED TO PART FAILURE AND HAD CLAMP BEEN INSTALLED PROPERLY, PART WOULD NOT HAVE BEEN SUBJECTED TO STRESS.

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