Service difficulty report · Lifter · Cessna 172N

Difficulty date
September 10, 2013
Submitted
September 11, 2013
Operation
General aviation
Aircraft
N733LK
Make and model
Cessna 172N
Aircraft serial
17268373
Engine
Lyc O320H2AD
Engine time
2,800 hours
Part
Lifter
Part number
LW16812
Part serial
NA
Condition
Spalled
Location
Engine
Part time
554 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

INSPECTED FILTER DURING ROUTINE OIL CHANGE, FOUND EXCESSIVE FERROUS METAL. DISCUSSION WITH O/H FACILITY CAUSED US TO REMOVE LIFTERS FOR INSPECTION. FOUND 7 OF 8 LIFTERS WITH DAMAGE. SUBSEQUENT DISASSEMBLY OF THE ENGINE REVEALED THE CAMSHAFT WAS ALSO DAMAGED. THIS IS THE SAME KIND OF DAMAGE THAT CAUSED THE MAJOR AD FLAP AGAINST THIS SERIES OF ENGINES IN THE LATE 70'S. THIS AIRCRAFT IS FLYING 250-300 HRS/YR, OIL IS CHANGED EVERY 30-33 HOURS, USING OIL WHICH IS FORMULATED WITH THE ADDITIVE THAT IS REQUIRED BY PREVIOUS AD'S. A SAMPLE OF THE OIL HAS BEEN SENT FOR EVALUATION. AN INFORMAL DISCUSSION W/MFG SEEMED TO INDICATE THAT THEY HAD HAD A HARDNESS PROBLEM WITH THIS P/N LIFTER. THIS P/N IS NOW SUPERSEDED. SEEMS TO ME THAT AT MINIMUM, A SB MANDATING IMMEDIATE REPLACEMENT OF THIS P/N OR A SPECIFIC LOT NUMBER OF THIS P/N OR EVEN AN AD. WE FOUND THIS PROBLEM DURING ROUTINE MAINTENANCE.

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