SDR 2014F00060

Service difficulty report · Lever · Pzlwar PZLM2805

Difficulty date
March 3, 2014
Submitted
March 5, 2014
Operation
General aviation
Aircraft
N317JG
Make and model
Pzlwar PZLM2805
Aircraft serial
AJE00317
Aircraft time
2,112 hours, 3,662 cycles
Engine
Pwa PT6A65B
Engine time
2,112 hours, 685 cycles
Propeller
Hartzl HCB5MP3
System (JASC)
7603 · Power Lever
Part
Lever
Part number
28146501026000
Condition
Disconnected
Location
Zone 400
Part time
2,112 hours
Stage of operation
CL
How discovered
V
Nature of condition
Z, M
Precautionary procedure
A, E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING TAKE OFF, AT APPROXIMATLY 200 FT AGL THE PILOT LOST CONTROL OF THE LH ENGINE AND THE ENGINE ITT AND TQ MAXED OUT ON THE INDICATORS. WE TROUBLE SHOT THIS TO THE CAM BOX INPUT ARM FALLING OFF, THIS LED TO THE ENGINE SELF ACCELERATING. DUE TO THE UNCONTROLLED OPERATION OF THE ENGINE WE ARE IN THE PROCESS OF CHANGING BOTH THE PROP AND ENGINE. THE BOLT AND NUT WERE STILL IN THE ARM AND THE ARM SLID ON THE CAM BOX AXLE WITH MINOR RESISTANCE. AT NO TIME DID THE BOLT, WASHER, OR NUT SEPERATE FROM PRIOR EXPERIENCE ON OTHER PT6A'S I THINK THERE IS A POTENTIAL DESIGN FLAW IN THE CAM BOX INPUT ARM, OR AT MINIMUM A POTENTIAL SAFETY FACTOR THAT IS MISSING. OTHER CAM BOX INPUT ARMS HAVE THE BOLT HOLE DRILLED IN SUCH A MANNER THAT THE BOLT SLIDES INTO THE GROOVE THAT IS MANUFACTURED INTO THE CAM BOX AXLE. THE PURPOSE OF THE BOLT FITTING IN THE GROOVE IS THAT IF THE NUT FALLS OFF OR THE BOLT COMES LOOSE, THE BOLT WILL STILL RETAIN THE ARM ON THE AXLE.