Service difficulty report · Throttle Cable · Diamon DA20C1

Difficulty date
March 7, 2014
Submitted
March 7, 2014
Operation
General aviation
Aircraft
N390JA
Make and model
Diamon DA20C1
Aircraft serial
C0200
Engine
Cont IO240B
System (JASC)
7603 · Power Lever
Part
Throttle Cable
Part number
A15500550
Condition
Broken
Location
Firewall
Part time
3,612 hours
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT STATED THAT IN PRACTICE AREA, THROTTLE CABLE FELT AS THOUGH IT SNAPPED. SLACK IN THROTTLE QUADRANT WHEN BROUGHT TO IDLE. RESISTANCE WHEN INCREASED. RPM MAINTAINED 2100 RPM, BUT NO THROTTLE AUTHORITY. HAD TO MAKE EMERGENCY LANDING. FINAL APPROACH, ENGINE WAS MANUALLY SHUTOFF AT ABOUT 2 MILES. HAD TO REENGAGE ENGINE 100 FT AGL, PROP WAS WINDMILLING AND HAD TO ENGAGE THE STARTER TO MAKE THE RUNWAY. MAINTENANCE REMOVED THROTTLE CABLE ASSY AND FOUND THAT THE CABLE BROKE WHERE IT ENTERED AND EXITED THE FIREWALL. INSTALLED NEW THROTTLE CABLE AND FOUND THAT THE CABLE NEEDED TO BE INSTALLED , NOT IN A STRAIGHT ANGLE BUT AT AN ANGLE MORE SLANTED WHERE THERE IS NO FRICTION ON THE CABLE. PERFORMED AN OPS CHECK OF THE SYSTEM AND THE THROTTLE MOVES SMOOTHLY. GROUND RUN, CHECK WAS GOOD. ALL WORK WAS DONE IAW DA20-C1 AMM. PART WAS ORIGINAL, TT 3611.6.

More about the Diamon DA20-C1