Service difficulty report · Muffler · Piper PA28180

Difficulty date
July 28, 2014
Submitted
July 28, 2014
Operation
General aviation
Aircraft
N4931L
Make and model
Piper PA28180
Aircraft serial
284299
Aircraft time
4,019 hours
Engine
Lyc O360A3A
Part
Muffler
Part number
6689400AND668940
Condition
Blocked
Location
Engine
Part time
1,359 hours
Stage of operation
CL
How discovered
O
Nature of condition
R, J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE FORWARD MUFFLER WAS REMOVED FROM THE NR 1 AND NR 2 CYLINDERS. THE INTERIOR SURFACES OF THE LT AND RT RISERS REVEALED WHITE AND GRAY DEPOSITS CONSISTENT WITH NORMAL OPERATION. A VISUAL INSPECTION REVEALED THE MUFFLER BAFFLING HAD SEPARATED FROM ITS LT SIDE ATTACHMENT COVERING THE EXHAUST PORT. WHEN A FLASHLIGHT WAS SHINED IN THE EXHAUST PORTION OF THE MUFFLES, A RESTRICTION WAS OBSERVED AS A RESULT OF A BAFFLING FAILURE. THE DEGREE OF RESTRICTION WAS ESTIMATED AT 50 PERCENT. A SIMILAR CONDITION WAS FOUND IN THE AFT MUFFLER; HOWEVER, THE DEGREE OF RESTRICTION WAS ESTIMATED AT 90 PERCENT. THE FRONT MUFFLER, PN 66894-00, TIME IN SERVICE COULD NOT BE DETERMINED, THE AFT MUFFLER, PN 66894-02 TIME IN SERVICE WAS 1359 HOURS. THE ACFT WAS INSPECTED IAW THE REQUIREMENTS OF AN ANNUAL INSPECTION ON 05/16/2014, AT AN ACFT TOTAL TIME OF 4016 HOURS. DURING AN ANNUAL INSPECTION, AN EXTERIOR INSPECTION OF THE MUFFLER SYSTEM WAS PERFORMED; HOWEVER, THE EXHAUST SYSTEM INSPECTION RECOMMENDED BY MFG WAS NOT PERFORMED.

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