Service difficulty report · Air Filter · Robsin R44

Difficulty date
October 10, 2014
Submitted
October 13, 2014
Operation
General aviation
Aircraft
N7188D
Make and model
Robsin R44
Aircraft serial
0782
Aircraft time
2,458 hours
Engine
Lyc O540*
Part
Air Filter
Part number
B7712
Condition
Defective
Location
Airbox
Part time
69 hours
Stage of operation
CR
How discovered
O
Nature of condition
R
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A VFR STAGE CHECKOUT. AFTER A NORMAL START UP, PILOT EXECUTED A MAX PERFORMANCE TAKEOFF FROM THE DEPARTURE. NO ISSUES, AND ACFT BEHAVED NORMALLY. PILOT EXECUTED A NORMAL APPROACH. INSTRUCTOR TOOK CONTROLS. GAUGES WERE NORMAL AFTER PEDAL TURN. A NORMAL TAKEOFF AND CLIMB WERE EXECUTED. AFTER INCREASING POWER, ACFT TURNED CROSSWIND AND HAD ALMOST REACHED 300 FEET WHEN CREW HEARD AN AUDIBLE BANG, FELT A TORQUE KICK, AND THE LOW ROTOR RPM HORN AND LIGHT CAME ON. INSTRUCTOR LOWERED COLLECTIVE AND VERIFIED FULL THROTTLE, MIXTURE FULL RICH, FUEL VALVE ON, AND IDENTIFIED A CLEAR AREA FOR LANDING. TACHOMETER NEEDLES WERE JOINED AND DECREASING AS THEY CONTINUED FOR LANDING. RPM CONTINUED TO DECREASE BELOW 90 PERCENT DURING DESCENT. NEEDLES WERE STILL JOINED WITH RPM AT APPROXIMATELY 80 PERCENT DURING TRANSITIONED TO HOVER. ABLE TO SUSTAIN A MOMENTARY HOVER BEFORE THE BLADES STALLED AND THE ACFT FELL THE LAST FEW FEET TO THE GROUND. CLOSED THE FUEL SHUTOFF VALUE, PULLED THE MIXTURE, AND SWITCHED THE MAGNETOS OFF. RELEASED THE FIRE EXTINGUISHER. , MAINTENANCE REMOVED AIRBOX COVER TO FIND AIR FILTER FELT GASKET HAD SEPARATED AND SHOWED SIGNS OF HAVING BEEN SUCKED UP INTO THE CARBURATOR BUTTERFLY VALVE. REPLACED THE AIR FILTER.