SDR 2015F00089

Service difficulty report · Filter Adapter · Cessna 402C

Difficulty date
July 6, 2015
Submitted
July 7, 2015
Operation
Air carrier
Filed by
8PCR980B
Pinnacle Aircraft Engines LLC
Make and model
Cessna 402C
Engine
Cont TSIO520VB
Engine time
5,317 hours
Part
Filter Adapter
Part number
653491
Condition
Cracked
Location
Engine
Part time
5,317 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE RECEIVED FOR OVERHAUL, 5317.1 HOURS SFRM. TOTAL TIME ON PART UNKNOWN. OIL FILTER ADAPTER PN 653491, CASTING PN CA641608A, WAS FOUND TO BE CRACKED DURING ROUTINE INSPECTION AT ENG OVERHAUL. THE CRACK WAS LOCATED AT LOWER LT MOUNTING STUD BORE SPOT FACE AT THE 10 O'CLOCK POSITION. IT APPEARS THAT THE CRACK ORIGINATED AT A SHARP EDGE, CREATED WHEN THE SPOT FACING OPERATION WAS PERFORMED, DURING PART MANUFACTURE. TOTAL CRACK LENGTH WAS APPROX .125 INCH. THE CRACK HAD NOT PENETRATED INTO THE OIL PRESS CHAMBER OF THE ADAPTER. THIS AREA SHOULD BE CHECKED FOR A CRACK, ESPECIALLY IF A SHARP EDGE AS DESCRIBED ABOVE IS PRESENT. SHARP EDGES IN THIS LOCATION SHOULD BLENDED SMOOTH TO PREVENT A STRESS RISER IN THE ALUMINUM CASTING.

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