Service difficulty report · Cable · Gulstm G1159A

Difficulty date
January 20, 2015
Submitted
January 20, 2015
Operation
General aviation
Aircraft
N992NA
Make and model
Gulstm G1159A
Aircraft serial
309
Aircraft time
12,212 hours, 7,586 cycles
Part
Cable
Condition
Out Of Adjust
Location
Rudder Trim
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

IMPROPER DEFLECTION OF RUDDER TRIM CABLE AT FS 163 CAUSING, SAWING, AT LIGHTNING PASSTHRU HOLE. THE MAINTENANCE AND PARTS MANUALS DO NOT SHOW THE BRACKET AND PULLEY ASSY IN THIS AREA. WHEN THE PULLEYS ARE REMOVED, THE CABLES REMAIN IN A POSITION FOR ADDITIONAL "SAWING" DAMAGE SUGGESTING IMPROPER DESIGN FOR CABLE DEFLECTION. APPEARS TO HAVE BEEN THAT WAY SINCE THE AIRCRAFT BIRTHDAY. AREA IS DIFFICULT TO ACCESS AND DAMAGE IS NOT EASY TO DETECT DURING VISUAL INSPECTION, DESIGN AND HUMAN FACTOR ISSUES.