Service difficulty report · Wheel · Waco ATO

Difficulty date
August 29, 2015
Submitted
August 29, 2015
Operation
General aviation
Aircraft
N663N
Make and model
Waco ATO
Aircraft serial
D3128
Aircraft time
1,640 hours
Engine
Wright R760E1
Part
Wheel
Part number
ABI3224
Part serial
201210
Condition
Broken
Location
Tail
Part time
485 hours
Stage of operation
LD
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE "BUSHWHEEL" MODEL 3224 IS AN FAA-PMA DIRECT REPLACEMENT TAILWHEEL FOR THE SCOTT 3200 USED ON MANY CERTIFIED ANTIQUE AIRPLANES. DURING LANDING THE ALUMINUM FORK ASSEMBLY CASTING FAILED AT THE TOP, MACHINED PORTION WHERE THE INTERNAL SPRING STEEL STEERING CLIP ATTACHES TO THE CASTING. THE METAL OF THE ALUMINUM CASTING WAS SHEARED OFF LEAVING A UNIFORMLY CRYSTALIZED STUB. THIS FAILED CROSS-SECTION IS SMALL IN AREA AND SEEMS UNDER STRENGTH TO HANDLE THE HEAVY STEERING LOADS NORMALLY APPLIED TO A LARGE CAPACITY TAILWHEEL. NO DIFFICULTIES IN STEERING OR HANDLING WERE ENCOUNTERED BEFORE FAILURE. TIRE INFLATION WAS CORRECT. THE TAILWHEEL WAS INSPECTED AT EVERY PREFLIGHT. FAILURE OCCURRED WITHOUT WARNING. NO EVIDENCE OF PRIOR PARTIAL FAILURE IS VISIBLE IN THE SHEARED METAL. NO OIL OR DIRT OR DISCOLORATION IS PRESENT IN THE AREA OF THE FAILURE. THIS AREA OF THE CASTING CANNOT BE INSPECTED VISUALLY WITHOUT DISASSEMBLY OF THE TAILWHEEL STEERING MECHANISM. THE FAILURE CAUSED TOTAL LOSS OF STEERING CONTROL ON THE LANDING GROUND RUN.

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