Service difficulty report · Magneto · Diamon DA40

Difficulty date
September 18, 2015
Submitted
September 21, 2015
Operation
General aviation
Aircraft
N583MT
Make and model
Diamon DA40
Aircraft serial
40399
Aircraft time
3,770 hours
Engine
Lyc IO360M1A
Engine time
3,458 hours
Propeller
Hartzl HCC2YR1
Part
Magneto
Part number
4347
Part serial
12030874
Condition
Separated
Location
Engine
Part time
900 hours
Stage of operation
TO
How discovered
O
Nature of condition
R
Precautionary procedure
C

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE TAKING OFF, A RPM LOSS OF ABOUT 100 RPMS WAS NOTICED. THE ACFT RETURNED AND LANDED. WHILE TAXING BACK IN THE RPMS WOULD VARY WITHOUT ADJUSTING THE THROTTLE. THE POWER LOSS WAS REPORTED TO MAINTENANCE. WHILE RUNNING THE ACFT TO TROUBLESHOOT THE PROBLEM THE ACFT WOULD MISS OCCASIONALLY AND NOT MAKE FULL RPM. THE LT MAGNETO WAS REMOVED AND OPENED AND THE ELECTRODE FINGER WAS FOUND TO BE COMPLETELY DETACHED FROM THE DISTRIBUTOR GEAR. THIS MAGNETO SN IS BEFORE THE SERIAL RANGE THAT MFG HAS COVERED UNDER SN SB1-15. THIS IS THE PROBLEM THAT SB ADDRESSES, BUT THIS MAGNETO WAS NOT COVERED. THE FACTORY TORQUE SEAL WAS STILL ON THE MAGNETO, SO IT DID NOT HAVE A REPLACEMENT GEAR INSTALLED IN THE FIELD.

More about the Diamon DA 40