Service difficulty report · Magneto · Piper PA32R301T

Difficulty date
October 27, 2015
Submitted
October 27, 2015
Operation
General aviation
Aircraft
N132GM
Make and model
Piper PA32R301T
Aircraft serial
3257335
Engine
Lyc TIO540AH1A
Part
Magneto
Part number
6360
Part serial
06100623
Condition
Out Of Adjust
Location
Engine
Part time
182 hours
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE PILOT REPORTED THAT HIS ENGINE WAS HARD TO START AND GETTING WORSE. THE ENGINE TO MAGNETO TIMING WAS CHECKED AND REVEALED THE TIMING ON BOTH MAGNETOS WERE ADVANCED 7 TO 8 DEGREES BEYOND THE ENGINE DATA PLATE TIMING SPEC OF 20 DEGREES BTC. THE MAGNETOS WERE REMOVED, DISASSEMBLED AND INSPECTED. IT WAS DETERMINED THAT THE POINTS AND CAM HAD WORN IN A MANNER THAT ALTERED THE INTERNAL TIMING OF THE MAGNETO. IF THE MAGNETOS HAD BEEN "BUMPED" TO CORRECT THE TIMING, INSTEAD OF REMOVED, INSPECTED AND REPAIRED. THE TIMING WOULD HAVE THEN CHECKED GOOD, BUT THE MAGNETO SPARK WOULD HAVE BEEN SERIOUSLY DEGRADED. BOTH MAGNETOS HAD 182.3 HRS TIS SINCE THE LAST 500 HR INTERNAL INSPECTION, AT WHICH TIME NEW POINTS KITS, CONDENSERS, AND CARBON BRUSHES WERE INSTALLED. WE ARE SEEING THIS SAME TYPE SCENARIO REPEAT ITSELF ON A REGULAR BASIS, WITH BRAND NEW FACTORY MAGNETOS.

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