Service difficulty report · Water Heater · Boeing 737800*

Difficulty date
June 30, 2015
Submitted
December 11, 2015
Operation
General aviation
Aircraft
N737GG
Make and model
Boeing 737800*
Aircraft serial
40118
Aircraft time
1,597 hours, 472 cycles
Engine
Cfmint CFM567B273B3
Engine time
1,597 hours, 472 cycles
Part
Water Heater
Part number
HRS090
Part serial
NSN
Condition
Burned
Location
Zone 100
Part time
1,597 hours, 472 cycles
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE ACFT HAD BEEN UNDERGOING A BASE MAINTENANCE CHECK. AFTER ACCOMPLISHMENT OF A ROUTINE CLEANING TASK OF THE SINK CHAMBER UNIT, IAW TASK INSTRUCTIONS, LHT DOC A-00-11/006-MPD, A LEAK CHECK WAS REQUIRED TO BE CARRIED OUT. DURING THE ACCOMPLISHMENT OF THE LEAK CHECK, WATER WAS OBSERVED TO BE COMING OUT FROM A LOWER FUSELAGE BILGE DRAIN ADJACENT TO THE FWD. CARGO DOOR CUT OUT. FURTHER INVESTIGATION TO FIND THE SOURCE OF THE LEAK WAS CARRIED OUT AND TRACED TO THE ADDITIONAL FLEXIBLE DRAIN LINE FROM THE MASTER LAVATORY DRAIN VALVE. THIS ADDITIONAL DRAIN LINE IS LOCATED IN THE FORWARD CARGO BAY AREA. TO FACILITATE THE INVESTIGATION, THE WET INSULATION BLANKET WRAPPING THE LINE WAS REMOVED AND THIS EXPOSED AN AREA OF BURNED INSULATION BLANKET AND SCORCHED AND DAMAGED WATER LINE HEATER TAPE. THIS DAMAGE TO THE HEATER TAPE WAS FOUND TO BE NEXT TO THE AREA OF THE DRAIN LINE THAT WAS FOUND DAMAGED AND LEAKING. ADDITIONAL INSPECTIONS WERE CARRIED OUT WITH NO FURTHER FINDINGS. THE DAMAGED PARTS WERE REPLACED UNDER WARRANTY. THE SYSTEM WAS FULLY TESTED, LEAK CHECKED AND RETURNED TO SERVICE.

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