Service difficulty report · Butterfly Valve · Cessna 172M

Difficulty date
July 13, 2016
Submitted
July 15, 2016
Operation
General aviation
Aircraft
N20357
Make and model
Cessna 172M
Aircraft serial
17261219
Aircraft time
11,000 hours
Engine
Lyc O320E2D
Part
Butterfly Valve
Condition
Torn
Location
Airbox
Stage of operation
TO
How discovered
O
Nature of condition
R, J
Precautionary procedure
C

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT REPORTED LOSS OF RPM DURING TAKEOFF, DURING TROUBLESHOOTING IT WAS DISCOVERED RPM WOULD RETURN WHEN THE MIXTURE CONTROL WAS LEANED, INDICATING A RICH MIXTURE CONDITION. DURING A VISUAL INSPECTION OF THE INDUCTION SYSTEM (I.E. AIRBOX AND CARBURETOR) A PIECE OF BAFFLE SEAL MATERIAL WAS DISCOVERED PARTIALLY OBSTRUCTING THE BOOST VENTURI IN CARBURETOR. FARTHER EXAMINATION REVEALED THE SOURCE OF THE BAFFLE MATERIAL WAS FROM THE CARB HEAT BUTTERFLY VALVE, THE VALVE DESIGN SANDWICHES THE MATERIAL IN BETWEEN TWO LAYERS OF ALUMINIUM TO CREATE THE SEAL IN THE AIRBOX OVER TIME THE MATERIAL WEAKENED AND EVENTUALLY TORE OFF AND WAS "SUCKED" INTO THE BOOST VENTURI CAUSING THE OBSTRUCTION AND RPM LOSS

More about the Cessna 172M