Service difficulty report · Cowling · Diamon DA40

Difficulty date
May 26, 2016
Submitted
August 17, 2016
Operation
General aviation
Aircraft
N617DS
Make and model
Diamon DA40
Aircraft serial
40607
Engine
Lyc IO360M1A
Part
Cowling
Condition
Damaged
Location
Engine
Part time
1,400 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE COWL HEAT DAMAGED BY EXHAUST SYS RADIATION HEAT. DURING ANNUAL INSPECTION, BOTTOM ENGINE COWL WAS REMOVED AND FOUND TO BE HEAT DAMAGED AS A RESULT OF THE FAILURE AND SEPARATION OF THE WATER BASE COATING APPLIED TO THE FIBERGLASS MATERIAL THE COWLING IS MADE FROM. AFTER CONVERSATION WITH TECH SUPPORT, I WAS TOLD THAT THIS IS A TYPICAL CONDITION REPORTED BY OTHER OPERATORS. TECH SUPPORT SAID ANOTHER COATING WOULD BE A BETTER PROCESS BUT THE EXISTING COATING IS THE ONLY ONE APPROVED AT THIS TIME FOR THE ACFT CERTIFICATION AND IT WOULD BE A LONG PROCESS TO GET SOMETHING ELSE APPROVED.

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