Service difficulty report · Bolt

Difficulty date
October 5, 2016
Submitted
October 5, 2016
Operation
General aviation
Engine
Lyc IO360A1A
Part
Bolt
Condition
Sheared
Location
Engine Starter
Stage of operation
TX
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

SHARED BOLT HEAD FOUND DURING WALK-AROUND INSPECTION BEFORE START UP. IT WAS FOUND THAT THE BOLT HEAD ORIGINATED FROM THE ENGINE STARTER MOTOR. THE BOLT IS ONE OF TWO BOLTS KEEPING THE TWO MAIN PARTS OF THE STARTER TOGETHER (GEAR HOUSING AND MOTOR HOUSING).THE STARTER WAS TAKEN APART, AND IT WAS FOUND THAT THE OTHER BOLT WAS DAMAGED, ALTHOUGH STILL IN PLACE. FURTHER INVESTIGATION SHOWED THAT STARTERS ON OTHER AIRCRAFT IN THE FLEET WERE SHOWING SIGNS OF LOOSENESS IN THE SAME AREA. THE WASHER SEEMS TO BE WORKING ITSELF INTO THE HOUSING MATERIAL, THEREBY ALLOWING THE TWO HOUSING PARTS TO MOVE RELATIVE TO EACH OTHER, GRADUALLY TRANSFERRING TORQUE LOADS TO THE VERY SMALL (M5) BOLTS, DO NOT LOOK LIKE AC STANDARD.