Service difficulty report · Connecting Rod · Amrgen AA5B

Difficulty date
December 21, 2016
Submitted
January 4, 2017
Operation
General aviation
Aircraft
N505
Make and model
Amrgen AA5B
Aircraft serial
AA5B1275
Aircraft time
2,600 hours
Engine
Lyc O360A4K
Engine time
2,600 hours
Part
Connecting Rod
Part number
LW1175
Condition
Broken
Location
Engine
Part time
2,600 hours
Stage of operation
CR
How discovered
O
Nature of condition
T, Y
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE ENGINE WAS ORIGINAL 1979. IT SUFFERED A PROPELLER STRIKE/SUDDEN STOPPAGE EVENT IN JANUARY 1996. THE CRANKSHAFT WAS BENT BEYOND LIMITS. THE CRANKSHAFT AND CASE WERE REPLACED WITH SERVICEABLE PARTS GROUND .006 OVER. ON 12/21/16, THE ENGINE FAILED IN FLIGHT AND THE AIRCRAFT WAS LANDED AT AN AIRPORT UNEVENTFULLY. THE NUMBER 4 CONNECTING ROD FAILED AND PUNCHED A HOLE IN THE ENGINE CASE. THERE WAS NO EVIDENCE THAT THE CONNECTING RODS WERE MAGNAFLUXED NOR CHECKED FOR PARALLEL. THIS REQUIREMENT WASN'T ADDED TO THE LYCOMING ICAS UNTIL YEARS LATER VIA SB 533. THE AIRCRAFT RECORDS DO NOT INDICATE THAT THE CONNECTING RODS HAD EVER BEEN REPLACED. THIS ENGINE WAS FLOWN 600 HOURS PAST THE MANUFACTURER'S RECOMMENDED TBO OF 2000 HOURS. THE ENGINE WAS ALSO 25 YEARS PAST IT'S RECOMMENDED 12 YEAR TBO. THE ROOT CAUSE OF THE ENGINE FAILURE WAS DETERMINED TO BE CONNECTING ROD FAILURE OF THE NUMBER 4 CYLINDER.