Service difficulty report · Alternator · Piper PA34200

Difficulty date
February 3, 2017
Submitted
February 3, 2017
Operation
General aviation
Aircraft
N41285
Make and model
Piper PA34200
Aircraft serial
347450150
Engine
Lyc IO360C1E6
Part
Alternator
Part number
ALY6521R
Part serial
HP061244
Condition
Shorted
Location
Zone 500
Stage of operation
DE
How discovered
O
Nature of condition
B
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AIRCRAFT EXPERIENCED A FAILURE OF THE LEFT ALTERNATOR IN FLIGHT THAT RESULTED IN SMOKE COMING FROM THE COWL. AIRCRAFT LANDED SAFELY AND UPON INSPECTION FOUND THAT THE ALTERNATOR WOULD NOT TURN WHEN TURNING THE PROPELLER. UPON REMOVAL OF THE ALTERNATOR FROM THE AIRCRAFT, IT APPEARED THAT ONE OF THE DIODES AT THE REAR OF THE ALTERNATOR HAD BECOME LOOSE AND WAS MISSING. INITIAL ASSUMPTION WAS THAT THE DIODE WAS STILL LODGED WITHIN THE ALTERNATOR, THUS CAUSING THE RESTRICTED ROTATION. FURTHER INSPECTION REVEALED THAT A FAIRLY LARGE PIECE (APPROXIMATELY 1"X1") OF THE ROTATING ASSEMBLY HAD BROKEN OFF AND WAS STILL LOCATED WITHIN THE ALTERNATOR. DAMAGE TO THE WIRING WAS ALSO NOTED. THIS ALTERNATOR HAD BEEN OVERHAULED BY HARTZELL ENGINE TECHNOLOGIES AND PURCHASED THROUGH AVIALL. NO OTHER FACILITY HAS PERFORMED ANY TYPE OF REPAIR TO THE UNIT SINCE IT HAS BEEN IN OUR POSSESSION.

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