Service difficulty report · Crankshaft · Cessna 340CESSNA

Difficulty date
June 13, 2017
Submitted
June 27, 2017
Operation
General aviation
Aircraft
N14JD
Make and model
Cessna 340CESSNA
Aircraft serial
3400340
Aircraft time
7,420 hours
Engine
Cont TSIO520NB
Engine time
574 hours
Part
Crankshaft
Part number
649898
Part serial
N07FA021
Condition
Broken
Location
Engine
Part time
574 hours
Stage of operation
TO
How discovered
O
Nature of condition
Y
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE PILOT REPORTED HEARING A LOUD POP FROM THE NR 1 ENGINE ON TAKEOFF AND A NEAR COMPLETE LOSS OF RPM. THE ENGINE WAS SUBSEQUENTLY REMOVED AND DISASSEMBLED. THE CRANKSHAFT WAS FOUND TO BE COMPLETELY BROKEN JUST IN FRONT OF THE NR 2 BEARING. WHAT REMAINED OF THE BEARING WAS FOUND IN THE OIL SUMP. THE ENGINE CASE WAS SEVERELY DAMAGED AS A RESULT OF THE BREAKAGE. A REVIEW OF THE LOGBOOKS INDICATED THAT THERE HAD BEEN TWO INSTANCES WHERE CYLINDERS HAD BEEN REPLACED. THE NR 2 AND NR 4 CYLINDERS HAD BEEN REPLACED 105 HOURS AGO AND THE NR 1 AND NR 6 CYLINDERS HAD BEEN REPLACED 221 HOURS AGO. IT IS SUSPECTED THAT THE IMPROPER TORQUEING OF THE CRANKCASE THROUGH BOLTS CAUSED THE NR 2 BEARING TO SHIFT AND CREATED A STRESS RISER ON THE CRANKSHAFT THAT LEAD TO THE FAILURE.