Service difficulty report · Journal

Difficulty date
June 12, 2017
Submitted
August 3, 2017
Operation
General aviation
Engine
Cont O200A
Part
Journal
Condition
Worn
Location
Main
Component
Crankshaft
Component part number
653012
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE RECEIVED FOR INSPECTION DUE TO EXCESSIVE CRANKSHAFT END PLAY. UPON DISASSEMBLY, THE CRANKSHAFT HAD EXCESSIVE WEAR FOR A 500 HR CRANK AND THE WEAR PATTERN IMITATED THE OILING GROOVES OF THE MAIN BEARINGS. THE MAIN BEARING SADDLES EXHIBITED NO WEAR, IE THE BEARINGS ARE HARDER THAN THE CRANKSHAFT MAIN JOURNALS. LOGBOOK RECORDS INDICATE CRANKSHAFT WAS INSTALLED NEW DURING OVERHAUL IN OCT 2007. ENGINE HAS SINCE ACCUMULATED 551.3 HRS SINCE OVERHAUL. IT IS BELIEVED THE CRANKSHAFT WAS EITHER NOT NITRIDED, OR IMPROPERLY NITRIDED DURING THE MANUFACTURE PROCESS. THIS IS INDICATED BY THE BEARING SADDLES NOT WEARING AND THE CRANKSHAFT IMITATING THE OILING GROOVES OF THE BEARING SHELLS. THERE IS NO INDICATIONS OF CONTAMINATION IN THE ENGINE.