Service difficulty report · Cylinder Head · Cessna 172R

Difficulty date
March 10, 2017
Submitted
August 8, 2017
Operation
General aviation
Aircraft
N3523R
Make and model
Cessna 172R
Aircraft serial
17281016
Engine
Lyc IO360L2A
Propeller
Mcauly 1C235LFA
Part
Cylinder Head
Part number
05K21104
Condition
Cracked
Location
Engine
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE STARTED TO RUN ROUGH IN FLIGHT, THE STUDENT BROUGHT THE PLANE BACK. START UP AND RUN UP REVEALED A DEAD CYLINDER. VISUAL INSPECTION REVEALED A CRACK GOING FROM ONE SPARK PLUG HOLE TO WITHIN AN INCH OF THE OTHER AROUND THE CIRCUMFERENCE OF THE HEAD JUST ABOVE THE CYLINDER. THIS IS THE THIRD CYLINDER TO CRACK ON THIS ENG. PROBABLY CAUSED BY A DEFECTIVE CASTING PROCEDURE. RECOMMEND GOING BACK TO THE OLD WAY OF CASTING CYLINDER HEADS.

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