Service difficulty report · Valve

Difficulty date
August 9, 2017
Submitted
August 9, 2017
Operation
General aviation
Part
Valve
Part number
16605665326
Condition
Mismanufactured
Location
Oxygen System
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

OXYGEN SERVICE VALVE HAS HAD REPEATED PROBLEMS, FOUR NEW SERVICE VALVES, WITH INTERNAL AND EXTERNAL LEAKS. THE NEW UNITS LEAK UPON INSTALLATION, AND LEAKS OCCUR SHORTLY AFTER INSTALLATION. LEAKAGE HAS BEEN SUCH THAT A FULLY SERVICED SYSTEM, 1800 PSI, WILL LEAK TO ZERO IN APPROXIMATELY 48 TO 50 HOURS. IT WAS DETERMINED TO NOT BE LOCATED AT THE CONNECTION. THE SERVICE PORT ALSO DISPLAYS INTERNAL LEAKAGE, BEFORE DUST CAP IS INSTALLED, INDICATING THE CHECK VALVE IS SUBSTANDARD, LEAKAGE IS ALSO NOTED AT OTHER SPLIT IN THE UNIT HOUSING, INDICATING SUBSTANDARD PRACTICES DURING MANUFACTURER AND ASSEMBLY.