Service difficulty report · Shaft

Difficulty date
July 29, 2017
Submitted
September 18, 2017
Operation
General aviation
Aircraft
N31DT
Engine
Cont TSIO520AE
Engine time
1,244 hours, 1,244 cycles
Part
Shaft
Condition
Failed
Location
Turbocharger
Part time
1,244 hours, 1,244 cycles
Stage of operation
CR
How discovered
O
Nature of condition
B
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT NOTICED SMOKE COMING FROM THE LEFT ENGINE EXHAUST DURING CRUISE FLIGHT. PERFORMED A PRECAUTIONARY LANDING. INSPECTION REVEALED THAT THE TURBOCHARGER SHAFT HAD FAILED ALLOWING OIL TO BYPASS THE TURBO SHAFT SEAL EXITING DIRECTLY INTO THE HOT EXHAUST STREAM AND CAUSED THE EXHAUST SMOKE. THE TURBOCHARGER WAS REMOVED AND SENT FOR OVERHAUL. THE REPAIR STATION PERFORMING THE OVERHAUL COULD NOT EXPLAIN THE REASON FOR THE FAILURE AND SAID IT WAS A VERY RARE OCCURRENCE. THE OIL FEED AND RETURN HOSES WERE CHECKED FOR OBSTRUCTIONS OR KINKS AND NONE WERE FOUND. THE ENGINE OIL WAS CHANGED AND THE OIL FILTER REMOVED AND CUT OPEN WITH THE CONTENTS CHECKED FOR METALIC CONTAMINATION. ONLY A SMALL AMOUNT OF NORMAL WEAR METAL WAS NOTED.