Service difficulty report · Brake Disc · Cirrus SR22

Difficulty date
January 3, 2018
Submitted
January 3, 2018
Operation
General aviation
Aircraft
N633SR
Make and model
Cirrus SR22
Aircraft serial
2014
Aircraft time
3,789 hours
Engine
Cont IO550N
Engine time
3,789 hours
Part
Brake Disc
Part number
16402504
Part serial
LOT33613069
Condition
Cracked
Location
Mlg
Part time
544 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ANNUAL INSPECTION, THE BRAKE DISC WAS DISCOVERED TO HAVE A CRACK RUNNING APPROXIMATELY 220 DEGREES AROUND THE CIRCUMFERENCE OF THE FLANGE WHICH BOLTS ONTO THE WHEEL. THE CRACK IS RIGHT AT THE 90 DEGREE CHANGE FROM THE DISC BODY TO BOLT FLANGE. SEVERAL CHUNKS OF METAL ARE ALSO BROKEN OUT OF THE CRACK AS IF THE METAL WERE BRITTLE. THE LARGEST CHUNK MEASURES 5/16" X 1/4". THERE WAS NO ABNORMAL OR SIGNIFICANT WEAR TO OTHER BRAKE COMPONENTS. THE TEMPERATURE SENSITIVE WARNING STICKERS THE MANUFACTURE USED ON BRAKE CALIPERS DID NOT INDICATE ANY OVERTEMP CONDITION. THE DISC EXHIBITS ALMOST NO CORROSION, STILL HAD SIGNIFICANT WEAR LIFE REMAINING, AND THE AIRCRAFT IS KEPT HANGARED WHEN NOT IN USE. A METALLURGY DEFECT APPEARS TO BE THE LIKELY CAUSE.

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