Service difficulty report · Fuel Rail · Cirrus SR22

Difficulty date
June 4, 2018
Submitted
September 5, 2018
Operation
General aviation
Aircraft
N567MW
Make and model
Cirrus SR22
Aircraft serial
3589
Aircraft time
4,537 hours
Engine
Cont IO550N
Engine time
4,537 hours
Part
Fuel Rail
Part number
633397
Condition
Corroded
Location
Engine
Part time
4,537 hours
Stage of operation
CR
How discovered
O
Nature of condition
R, E
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CUSTOMER EXPERIENCED A SLIGHTLY ROUGH RUNNING ENGINE WITH SHORT INTERRUPTIONS/SHAKINGS DURING SEVERAL FLIGHTS. T/S REVEALED THE LT & RT DECK REFERENCE RAILS P/N 633397 WITH HEAVY INTERNAL CORROSION. RUST PARTICLES COMING FROM THE DECK RAILS WERE ALSO FOUND IN SOME OF THE FUEL INJECTORS AND WE THINK THAT THEY MAY HAVE TEMPORARILY OBSTRUCTED THE CALIBRATED FUEL BORES AND MAY PROBABLY HAVE CAUSED THE ENGINE MISBEHAVIOUR THE TWO PILOTS COULD FEEL. WE CLEANED AND REINSTALLED THE DECK RAILS AND FUEL INJECTORS. OUTGOING GROUND RUN WAS PERFORMED AND FOUND SATISFACTORY. A PAIR OF NEW DECK REFERENCE RAILS WERE ORDERED FOR INST AT NEXT MX VISIT. ALL FURTHER FLIGHTS, NO PROBLEMS. PRIOR TO INSTALLATION WE INSPECTED THE NEW RAILS AND UNFORTUNATELY ALSO THE NEW PARTS ARE ALREADY SHOWING SIGNS OF INTERNAL CORROSION/RUST–

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