Service difficulty report · Tube · Bbavia 7KCAB

Difficulty date
August 2, 2018
Submitted
December 11, 2018
Operation
General aviation
Aircraft
N53959
Make and model
Bbavia 7KCAB
Aircraft serial
59977
Part
Tube
Part number
21949
Condition
Damaged
Location
Lower Fuselage
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ON BOTH THE LH AND RH SIDES OF THE FUSELAGE, THE U-BOLT ATTACHMENT TUBE, PN 2-1949, IS CRACKED AT THE AFT ATTACHMENT BOLT FOR THE MLG. THE CRACKS WERE DISCOVERED DURING AN ANNUAL INSPECTION STARTED ON 08/01/2018. THE ISSUE WAS ALSO DISCOVERED IN ANOTHER ACFT OF SIMILAR DESIGN THAT WE ALSO MAINTAIN. N555XD, A 8KCAB, SN 1135-2013, ON 07/15/2018 DURING A PREFLIGHT INSPECTION. THAT ACFT IS CURRENTLY ENROUTE TO AMERICAN CHAMPION AIRCRAFT FOR A REPAIR AT THE FACTORY. THE PROBABLE CAUSE OF THE DEFECTS IN BOTH AIRPLANES CAN BE ATTRIBUTED TO LANDING CYCLES CAUSING FATIGUE IN THE STRUCTURAL MEMBER. HARD LANDINGS COULD ALSO BE A CONTRIBUTING FACTOR, AS N555XD ONLY HAD 1110.6 HOURS TOTAL TIME. THE BEST RECOMMENDATION TO PREVENT REOCCURRENCE WOULD BE A RE-DESIGN OF THE AREA IN QUESTION. EITHER THE INSTALLATION OF A STIFFER AROUND THE MEMBER OR REMOVAL OF REPLACEMENT OF THE MEMBER WITH A STRONGER COMPONENT SHOULD BE ADVISED. UNTIL SUCH TIME AS A FIX IS ENGINEERED, I WOULD SUGGEST THE ISSUANCE OF AN AIRWORTHINESS DIRECTIVE REQUIRING INSPECTION EVERY 100 HOURS OF OPERATION, WITH TERMINATION OF THE AD CONTINGENT ON INSTALLATION OF THE STIFFENER OR REPLACEMENT MEMBER. I WOULD ALSO RESTRICT AEROBATIC FLIGHT UNTIL A FIX IS ISSUED AS THE CRACKS ARE VERY CLOSE TO THE WING STRUT ATTACHMENT POINTS.