Service difficulty report · Relay · Robsin R44RAVENII

Difficulty date
February 21, 2019
Submitted
February 25, 2019
Operation
General aviation
Aircraft
N716JL
Make and model
Robsin R44RAVENII
Aircraft serial
10463
Aircraft time
2,432 hours
Engine
Lyc IO540AE1A5
Engine time
550 hours
Part
Relay
Part number
KUHP5D5124
Condition
Burned Out
Location
Zone 100
Part time
2,432 hours
Stage of operation
TX
How discovered
O
Nature of condition
R, H
Precautionary procedure
E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PART NUMBER A999-4 REVF MASTER RADIO RELAY ASSEMBLY FAILED CAUSING UNCOMMANDED STARTER ENGAGEMENT WHILE THE ENGINE WAS RUNNING AND HELICOPTER WAS IDLING ON THE GROUND. PILOT WAS UNABLE TO DISENGAGE THE STARTER. ENGINE POWER WAS AFFECTED AND ENGINE BEGAN TO LOSS RPM UNDER LOAD FROM THE STARTER. ENGINE WAS SHUT DOWN. SUBSEQUENT ATTEMPTS TO ENGAGE THE STARTER WERE UNSUCCESSFUL. TAPPING ON THE AVIONICS CUT-OUT RELAY RESULTED IN INTERMITTENT ENGAGEMENT OF THE STARTER. MECHANIC REMOVED THE RELAY AND REPLACED IT. INSPECTION OF FAILED RELAY REVEALED MELTED AND BURNT RELAY POINTS AND DEFORMED POINT ACTUATING ARM.